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What Is The Process of A Horizontal Sawmill?

Views: 0     Author: Site Editor     Publish Time: 07-30-2025      Origin: Site

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horizontal sawmill

A horizontal sawmill is a type of sawmill used to cut logs into lumber using a horizontally-mounted band saw or circular saw. Unlike traditional vertical sawmills, the blade in a horizontal sawmill runs parallel to the ground, and either the log moves through the blade or the saw head moves across the log.

Here’s a step-by-step explanation of the horizontal sawmill process:


1. Log Preparation

  • Debarking: Logs may be stripped of bark to reduce wear on the saw blade.

  • Measuring and marking: Operators assess the log and decide how to maximize lumber yield.

  • Loading: Logs are placed on the mill bed, either manually or with mechanical log lifters or a loader.


2. Clamping and Positioning

  • The log is secured in place using clamps, dogs, or log turners.

  • It may be rotated to orient it in a way that minimizes waste or cuts around defects (e.g., knots, cracks).

  • Leveling: Ensuring the log lies flat for consistent board thickness.


⚙️ 3. Sawing Operation

  • In a horizontal sawmill, the saw head moves horizontally across the stationary log, or the log carriage moves the log through the stationary blade.

  • The blade is lowered incrementally for each pass to make successive cuts.

  • Depending on the mill design:

    • Band sawmills use a narrow band blade for minimal kerf (material loss).

    • Circular sawmills use large round blades and can handle heavier logs.


4. Slabbing and Canting

  • The first few cuts remove the rounded outer edges of the log (called “slabs”).

  • Once flat surfaces are created, the log is cut into a cant (a squared-off log).

  • The cant is then sliced into boards of the desired thickness.


5. Sorting and Stacking

  • Cut lumber is measured and sorted by size, grade, and type.

  • Boards are stacked with spacers (stickers) to allow airflow and prepare for drying.

  • Slabs and offcuts may be chipped for mulch or burned for energy.


Optional: Resawing or Edging

  • Boards may be passed through an edger to square up the sides or through a resaw to make thinner planks.


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